G.A.S Gazala automation service

GAS is one of Gazala Steel Fabrication Services which offers technical solutions and services for Instrumentation and Control system; covering a wide range of industries and applications including the following services: Automation Solutions: We offer turnkey integrated industrial automation solutions based on state-of-the art PLC and SCADA technologies for a wide range of industrial automation applications. Electrical & Control Panels: Design and assembly of control panels, distribution boards, Low Voltage Motor Control Centers (MCC) for our own projects and as an independent service for our clients. Embedded Systems: Design and implementation of Embedded systems for our own projects and as an independent service for our clients. Our automation solutions are based on standard and open products avoiding any proprietary solutions in order to simplify the integration with other existing systems and future expansions on the plant floor and with enterprise level applications and systems including reporting and planning tools. Our ability to build the electrical and control panels complements our Automation solutions services and reassures the quality of our product while giving our product a high level of flexibility. GAS Automation is aiming to be the preferred Industrial Automation Solutions Provider with our existing and potential customers and markets by delivering optimal solutions and maintain pre-sale and after-sale support.

1) Industrial Automation Solutions

The Automation Division offers turnkey integrated Industrial Automation Solutions starting from the plant floor (PLC/HMI, SCADA) and continuing up to the Manufacturing Information Systems (MIS). This helps us enable our clients in optimizing their process in return achieving the highest level of efficiency by maximizing system availability and minimizing system downtime, at the same time maintaining upper level supervision and real-time monitoring offering the followings:

A) Turnkey Plc/Scada Solutions

We take full responsibility for the engineering, procurement of control hardware and instruments, control panels fabrication, PLC/SCADA software development, field installation, commissioning, and startup of industrial control systems. Our project execution goes through the following steps:

Control System Detailed Design, including:
01

System Architecture Drawings

02

IO Point List

03

Instruments List

04

Functional Design Specifications (FDS)

05

Control Panel Drawings

06

Instruments Selections

07

I/O Wiring Drawings

08

HMI Screens Design

09

Data Acquisition Requirements

10

Reporting Requirements GAS Gazala Automation Service’s

  1. - Procurement of Control Hardware and Instruments
  2. - Control Panels Assembly
  3. - Software Development
  4. - Factory Acceptance Test (FAT)
  5. - Field Installation
  6. - Commissioning and Startup
  7. - Sit Acceptance Test (SAT)
  8. - Training
  9. - O&M Manuals
b) FIELD SERVICES
  1. - Installation of Field Instruments
  2. - Installation of Field Cabling and Containments
  3. - Instrument Field Calibration Services
  4. - Maintenance Contracts
  5. - Control System Upgrade Services
c) PLATFORMS

We offer our clients the control platform of their choice; we work closely with the clients in order to guide them in making the most suited selection for their specific needs. We offer solutions based on the following technologies:

  1. 1. Schneider Automation
  2. 2. Siemens Automation
  3. 3. LS Automation
2) ELECTRICAL & CONTROL PANEL ASSEMBLY

We have the in-house capability to design and build all types of control panels as well as electrical panels complementing our Automation Solution Division and facilitating the integration of the electrical system with the overall SCADA system.

We believe and understand that design is the base of any project and our experienced engineers and our utilization of state of art designing tools complement our belief.

Our Design Engineers are well trained and experienced to use most modern designing hardware and software tools to meet the international standards. Our design team undertakes the responsibility of detailed design starting from P&ID, instrument hook up drawings, Panel layout drawings, preparation of Functional Design Specifications, General Arrangement Drawings, Test Procedures, as- Built Drawings and Documents and Operation and Maintenance Manual. GAS Gazala Automation Service’s

We customize the HMI as per the project / customer requirement, our Engineers design the HMI graphics in accordance with our customers ease and we take care to cater all the interfaces required for communication with Management Informatiåon System / Maintenance Management software or connectivity to our client IT Infrastructure. Our ability, knowledge and experience are our backbone to design a system fulfilling present requirement and future expansion of the plant.